Development of Balanced Mix Design for Thin Asphalt Overlays for Collector and Local Roads

Description
Thin overlays are favored by local agencies due to their ability to extend the pavement'slifespan and enhance ride quality. However, the low thickness of thin overlays presents some inherent challenges. The use of conventional mixes for constructing thin overlays has led to

Thin overlays are favored by local agencies due to their ability to extend the pavement'slifespan and enhance ride quality. However, the low thickness of thin overlays presents some inherent challenges. The use of conventional mixes for constructing thin overlays has led to numerous premature failures, primarily due to the relationship between compaction, the Nominal Maximum Aggregate Size (NMAS), and lift thickness. The current study's objective was to utilize a balanced mix design to enhance the quality of mixes used by local agencies by developing two new dense-graded mixes and one Stone Matrix Asphalt (SMA) mix. Local mixes were collected and studied, working closely with industry experts. This research work aimed to identify the performance characteristics of commonly used mixes, optimize these mixes, and design new mixes that better suit their intended application, thereby prolonging the life of overlays. The findings indicated that while the current mix designs are fundamentally wellstructured, they are not appropriate for the given application due to the unsuitability of a 12.5 mm NMAS for mix designs below 38 mm, especially considering that most overlays are less than that. The results also showed that the current mixes are already optimized in terms of cracking and rutting resistance. Three new mixes with 9.5 mm NMAS aggregates and SBS modified binder were designed. These include two dense-graded mixes using PG 76-22 SBS and PG 70-28 SBS modified binders, and one SMA mix utilizing the PG 76-22 SBS modified binder. All theseii mixes demonstrated better cracking properties compared to commonly used mixtures. While their rutting properties were either comparable or occasionally inferior but meeting the rutting criteria. Based on these findings, it can be proposed that the use of a 9.5 mm NMAS mix improves compaction and compatibility with lift thickness. Additionally, these mixes reduce susceptibility to cracking and extend service life of the overlay. To get a superior overlay mix, SMA can be employed as it had 2.5 times better CT Index compared to the conventional 12.5 mm mix.
Date Created
2023
Agent

Advancing Knowledge of Mechanically-Fiber Reinforced Asphalt Concrete

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Description

The use of reinforcing fibers in asphalt concrete (AC) has been documented in many studies. Published studies generally demonstrate positive benefits from using mechanically fiber reinforced asphalt concrete (M-FRAC); however, improvements generally vary with respect to the particular study. The

The use of reinforcing fibers in asphalt concrete (AC) has been documented in many studies. Published studies generally demonstrate positive benefits from using mechanically fiber reinforced asphalt concrete (M-FRAC); however, improvements generally vary with respect to the particular study. The widespread acceptance of fibers use in the asphalt industry is hindered by these inconsistencies. This study seeks to fulfill a critical knowledge gap by advancing knowledge of M-FRAC in order to better understand, interpret, and predict the behavior of these materials. The specific objectives of this dissertation are to; (a) evaluate the state of aramid fiber in AC and examine their impacts on the mechanical performance of asphalt mixtures; (b) evaluate the interaction of the reinforcement efficiency of fibers with compositions of asphalt mixtures; (c) evaluate tensile and fracture properties of M-FRAC; (d) evaluate the interfacial shear bond strength and critical fiber length in M-FRAC; and (e) propose micromechanical models for prediction of the tensile strength of M-FRAC. The research approach to achieve these objectives included experimental measurements and theoretical considerations. Throughout the study, the mechanical response of specimens with and without fibers are scrutinized using standard test methods including flow number (AASHTO T 378) and uniaxial fatigue (AASHTO TP 107), and non-standard test methods for fiber extraction, direct tension, semi-circular bending, and single fiber pull-out tests. Then, the fiber reinforcement mechanism is further examined by using the basic theories of viscoelasticity as well as micromechanical models.

The findings of this study suggest that fibers do serve as a reinforcement element in AC; however, their reinforcing effectiveness depends on the state of fibers in the mix, temperature/ loading rate, properties of fiber (i.e. dosage, length), properties of mix type (gradation and binder content), and mechanical test type to characterize M-FRAC. The outcome of every single aforementioned elements identifies key reasons attributed to the fiber reinforcement efficiency in AC, which provides insights to justify the discrepancies in the literature and further recommends solutions to overcome the knowledge gaps. This improved insight will translate into the better deployment of existing fiber-based technologies; the development of new, and more effective fiber-based technologies in asphalt mixtures.

Date Created
2020
Agent