This research is to address the design optimization of systems for a specified reliability level, considering the dynamic nature of component failure rates. In case of designing a mechanical system (especially a load-sharing system), the failure of one component will lead to increase in probability of failure of remaining components. Many engineering systems like aircrafts, automobiles, and construction bridges will experience this phenomenon.

In order to design these systems, the Reliability-Based Design Optimization framework using Sequential Optimization and Reliability Assessment (SORA) method is developed. The dynamic nature of component failure probability is considered in the system reliability model. The Stress-Strength Interference (SSI) theory is used to build the limit state functions of components and the First Order Reliability Method (FORM) lies at the heart of reliability assessment. Also, in situations where the user needs to determine the optimum number of components and reduce component redundancy, this method can be used to optimally allocate the required number of components to carry the system load. The main advantage of this method is that the computational efficiency is high and also any optimization and reliability assessment technique can be incorporated. Different cases of numerical examples are provided to validate the methodology.