Inorganic Coated Polypropylene Separators for Lithium Ion Batteries

Tri-layer lithium ion battery separators were synthesized by dip-coating macroporous YSZ and mesoporous sol-gel derived gamma-alumina films onto porous polypropylene. These separators were installed into coin-cell lithium ion batteries and subjected to charge/discharge cycle testing to determine specific capacity. The gamma-alumina coated separators exhibited low capacity, while the YSZ coated separators failed immediately. Investigation by SEM and a surface wettability test indicated that the gamma alumina and YSZ coatings exhibited low wettability, and the YSZ coating exhibited low porosity. These factors resulted in high internal resistance of the battery, due to electrolyte failing to permeate the separator and provide transport of lithium ions between the electrodes.